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Royal Corinthians yacht club
July 11, 2025

Restoring the Royal Corinthian Yacht Club Terrace

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Concrete Case Studies

At Structural Repairs, we recently completed a specialised concrete restoration project at the Royal Corinthian Yacht Club in Burnham-on-Crouch. This work involved not only identifying critical damage through detailed structural surveying and scanning, but also navigating a tidal marine environment to carry out precise concrete repairs. Our client required a fast, dependable, and long-lasting solution—and that’s exactly what we delivered.

Accessing the Challenge: Tides, Timing, and Technique

Working on infrastructure subject to tides means one thing above all: timing is everything. To reach the terrace’s underside—where most of the damage was located—we deployed pontoons on the estuary below the Yacht Club. This gave us flexible access, but also meant we had to carefully monitor and plan around tidal movements. Calm tides were essential for safety and for effective workmanship. With rising and falling waters throughout the day, scheduling the work became a tactical process.

Despite the challenges, our team adapted efficiently. We used early morning and low-tide periods to access vulnerable concrete beams and columns and make significant progress on the repairs.

Survey First: Diagnosing the Damage

The first step in our approach was a detailed structural survey, supported by targeted scanning to map out damage and internal defects. Cracks as wide as 10mm were found in several cantilevered beams and vertical columns. We also identified spalling—where sections of concrete had broken away—exposing corroded steel reinforcement. In a marine environment, this kind of deterioration is often caused by chloride ingress from saltwater, which disrupts the protective alkaline layer around steel and triggers rusting from the inside out.

This early-stage diagnosis allowed us to target our repair strategy effectively and focus resources where they were most needed.

Rehabilitation in Action: Methodology and Materials

Once we confirmed the extent of the damage, we began the repair process by chipping away all cracked and compromised concrete to expose sound material beneath. Particular attention was given to reinforcing bars (rebars), which had to be cleaned, primed, and treated with a corrosion-inhibiting coating. This ensured they were protected from further chemical damage in the future.

In areas with voids or instability beneath the surface, we employed resin injection techniques to fill and strengthen the structure internally—adding a concealed layer of reinforcement before surface restoration. This method proved especially useful in tide-affected zones, helping to stabilise vulnerable spots without the need for invasive excavation.

We rebuilt the structure using a high-performance repair mortar known for its strength and bonding in harsh conditions. After shaping and curing, we refinished all surfaces and applied a marine-grade protective topcoat, which offers long-term resistance to sea spray, water intrusion, and weathering.

Why This Matters for Your Project

We understand that when you’re managing assets near water—whether residential, commercial, or industrial—your repair solution must do more than patch up visible damage. It must last. Our approach ensures not just cosmetic restoration, but also structural longevity and compliance with modern durability standards.

This case demonstrates how we pair precision diagnostics, scanning technologies, and smart material systems like resin injection with on-site agility, even in tide-sensitive, high-risk environments. For developers, structural engineers, and asset managers alike, this is the kind of assurance that matters.

Conclusion: Marine Repair with Confidence

Whether you’re responsible for a heritage yacht club, a commercial dock, or a riverside development, we can help protect and future-proof your structure. Our experience in marine repairs, combined with a proactive approach to surveying, scanning, and material selection, ensures your investment is protected—above and below the waterline.

Let us help you turn challenges into opportunities with smart, reliable engineering solutions.

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